Inductive Sensors

An inductive proximity sensor belongs to the category of non-contact electronic proximity sensor

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Inductive Sensor Overview

An inductive proximity sensor belongs to the category of non-contact electronic proximity sensor

An inductive proximity sensor belongs to the category of non-contact electronic proximity sensor. It is used for positioning and detection of metal objects. The sensing range of an inductive switch is dependent on the type of metal being detected. Ferrous metals, such as iron and steel, allow for a longer sensing range, while nonferrous metals, such as aluminum and copper, may reduce the sensing range by up to 60 percent. Inductive sensors in a non-contact mode can last long as they are not subjected to any mechanical wear and tear. Also, they are resistant to extreme environmental conditions, vibration, dust and moisture, making them an ideal option for use in several industries. Common applications of inductive sensors include metal detectors, traffic lights, car washes, and a host of automated industrial processes. Because the sensor does not require physical contact it is particularly useful for applications where access presents challenges or where dirt is prevalent

Applications of Inductive Sensors

Tool position and distance measurementConveyor system controlDetection of ferrous metals – steel, iron, cobalt, nickelAutomotive body assemblyMotion position detection and motion control
Coil and transformer productionBroken bit detection and lid detectionMachining processesSpeed sensing, limit switching, and pulse generationAutomated industrial processes
In traffic lights and metal detectorsFor detecting presence of an object in a pick-and-place application during inspectionPosition DetectionSpeed SensingLimit Switching
Pulse GenerationDistance Measurement
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Some Important Factors for selecting the inductive sensors

Output: 2 wire, 3 wire, 4 wireAnalog & LinearNo/NCPNP/NPN
Power SupplyOperating FrequencyMountingProtection Degree

Inductive sensor benefits

Extremely robust they withstand shocks and vibrationsSuitable for harsh industrial environments,High operating temperature range -50°C to 200°CNot effected by water, oil, dirt, or non-metallic particles
Not effected by target surface or colourHigh IP ratings typically IP69KQuality control monitoring